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Simplifying Calcium Sulfonate complex grease manufacturing (2)

Simplifying Calcium Sulfonate Complex Grease Manufacturing

The Challenge

Manufacturing calcium sulfonate complex greases is often time consuming, process-sensitive, and prone to batch inconsistencies—especially when building the thickener from scratch.

What We've Delivered

  • Significantly reduced batch time, streamlining overall production
  • Ease of manufacturing, even for formulators without in-house sulfonate conversion steps
  • Batch-to-batch consistency, minimizing variation in thickener structure
  • Cost optimisation, by reducing energy input and avoiding waste
  • Flexibility in formulation, allowing compatibility with a range of base oils and additives
  • Solution: SULFOMIX 201C – a ready-to-use synthetic overbased calcium sulfonate concentrate